With its specialized divisions, the DIL covers the entire spectrum of food technology expertise. Issues in the pre-competitive as well as commercial sector can thus be managed from the perspective of materials science and process technology. The institute’s interrelated research platforms bring together fundamental know-how. The DIL’s business divisions implement this know-how for their partners in the form of industry-ready solutions.
With its specialized divisions, the DIL covers the entire spectrum of food technology expertise. Issues in the pre-competitive as well as commercial sector can thus be managed from the perspective of materials science and process technology. The institute’s interrelated research platforms bring together fundamental know-how. The DIL’s business divisions implement this know-how for their partners in the form of industry-ready solutions.
Problemstellungen im vorwettbewerblichen sowie im kommerziellen Bereich können somit aus materialwissenschaftlicher und prozesstechnischer Perspektive bearbeitet werden. Die miteinander verzahnten Forschungsbereiche des Instituts tragen dabei grundlegendes Know-how zusammen. Die Geschäftsbereiche des DIL setzen dieses für ihre Partner in industriereife Lösungen um.
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In particular, food producers and processors often find themselves in a volatile and highly competitive business environment due to the strong positioning of the industry and saturation of the markets. Those who want to emerge as winners in this competition must ensure maximum production efficiency and high quality with consistent hygiene standards. The development activities in the DIL’s Robotics and Process Analysis divisions resulted in numerous new automation solutions. In the fields of vacuum gripping technology, sensor technology and slicing, existing methods were optimized and made ready for the market, but entirely new approaches were also created.
The two divisions Robotic and Process Analysis that have been integrated into the new Automation Technology division – due to the high demand from industry – now offer manufacturers from all segments a broad repertoire of proven and patented optimization options.
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This is the promise of the DIL’s Product Innovation division. Convenience, nutritional value, taste and safety – knowing the markets needs and being able to meet them is the basic requirement for food manufacturers when developing and establishing new products. By working in a targeted and efficient way high-quality products with exceptional sensory properties are developed which now can be found in almost all supermarkets.
While recipe design is carried out on a laboratory scale, a number of test laboratories with modern machines and facilities are available for manufacturing product prototypes. In-house sensor technology in conjunction with the expert DIL panel and comprehensive analysis create the conditions for developing marketable products. As an approved food production establishment in accordance with the applicable EC regulations, DIL can produce sensitive products such as meat and dairy products as well as samples for a test market.
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What process gives chocolate the most subtle smoothness? And how does the selection of raw materials affect the quality of rye bread? The Center for Food Physics finds the right answer for these and many other questions.
Physical analysis allow the properties of substances and substance systems that arise from their structural state to be characterized and are therefore the key to resolving complex problems. The work of DIL´s Center of Food Physics is based on expert knowledge, modern measuring and testing methods and customized analytical concepts. On the basis of intensive research, it is the division`s responsibility to investigate the relationships between structure and function. The Center of Food Physics investigates these relationships and gathers findings about the structure forming mechanisms in system engineering processes using the latest equipment. By collaborating with the institute’s other divisions, the findings obtained can be implemented on a technical and industrial scale.
The Centre of Food Physics is divided into five areas of expertise. In addition to its work in characterizing structures and rheological properties, the division has extensive expertise in particle measurement technology, tensiometry and thermal analysis.
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NMR spectroscopy is currently the best method to verify the authenticity of honey, fruit juice and wine. This future-oriented method for the detection of adulterations and foods that are falsely labelled with respect to their origin and ingredients has been possible since 2018 due to the establishment of a new NMR laboratory at the DIL German Institute of Food Technologies.
NMR spectroscopy enables the rapid analysis of foods and food ingredients. A test time of only a few minutes is required to obtain detailed information regarding origin, authenticity and composition. Afterwards, the collected data (NMR spectra) are statistically evaluated by a database, and a test report is generated automatically.
The cornerstone of our authenticity analysis is NMR spectroscopy with which fast and reliable results can be obtained for the food being analysed. Using NMR spectroscopy, our Chemical Analytics platform places one of its research areas on the analysis of the origin, authenticity, ingredients and shelf life of various foodstuff.
In the future, our research will also focus on animal-based foods such as poultry or eggs to make quick and reliable statements about the breed, husbandry and origin of the animals. The development of a product-specific database with statistical analysis is indispensable.
For this innovative research project, we are looking for project partners interested in a proof of authenticity as a quality criterion for their regionally produced foods, and who support and provide us with authentic samples. We would be happy to collaborate with you!
The detection of the honey variety, its geographical origin and the quantification of the ingredients can be done by NMR spectroscopy in a very short time. Adulterations of the honey can be detected simultaneously with a single measurement.
37 parameters can be determined using NMR spectroscopy and the database designed by Bruker Biospin GmbH. These are, for example, various sugars such as glucose, fructose, sucrose, maltose, etc., that occur naturally in honey. The detection of not naturally occurring sugars (e.g. mannose) may indicate the addition of industrial syrup. The detected contents of the amino acids alanine, aspartate, glutamine, leucine and tyrosine can facilitate the classification of the honey regarding its origin. The level of the amino acid proline in the honey sample can be an indicator for the kind of honey, honey maturity and for honey adulteration. Further determinable parameters like methylglyoxal or kynurenic acid can be used as an indicator for the honey type. Methylglyoxal, for example, is the dominant antibacterial constituent of Manuka honey.
The content of hydroxymethylfurfural (HMF) or acetic acid is determined as an additional parameter for the treatment and preparation of the honey. The HMF content provides an indication of the storage time and heating. Natural, untreated honey shows a very low HMF content which increases with storage time. Based on this high number of parameters, quality assurance and authenticity determination of the honey via NMR spectroscopy becomes possible.
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Using NMR spectroscopy, in addition to many quality parameters, the origin and fruit type of a juice can be analyzed in a short time from over 30 different fruit types and 50 different locations. 24 parameters can be determined via NMR spectroscopy and allow to draw conclusions about the quality of the fruit juice. Besides the sugar and fructose content, the level of various fruit acids (e.g. citric or malic acid) is detected, too. These parameters allow the assignment of the juice to a specific fruit.
The age of the fruit juice can be reflected in the ethanol content in the sample, since ethanol is an indicator for fermentation processes besides lactic acid. The detection of biogenic acids and ethanol can also indicate the processing of rotten fruit or microbial changes in the juice during production or storage. With the help of these parameters, various juice samples can be examined for authenticity and quality.
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Wine variety, vintage and origin of the wine can be quickly determined by NMR spectroscopy, along with many other quality parameters. This proof of authenticity enables you to actively prevent adulterations of wines. Here, for example, the ethanol content and the ratio of glucose and fructose can serve as quality parameters to be analyzed via NMR spectroscopy.
DIL and the University of Vechta have together developed an analytic concept for the Life Cycle Sustainability Assessment (LCSA), which allows companies to create reliable and objective data on the sustainability of their own production. As part of the close cooperation between DIL and the University of Vechta, advice and assessments for industrial value chains are offered.
Tests, adapted to each individual situation, can be developed for the industry using the professional LCSA software SimaPro 8 and the ecoinvent database. The assessment concept (based on ISO standards 14040:2006 and ISO 14044:2006) can be applied to new processes, technologies and products.
The challenges food producers face during the development of a new process or product do not end in the lab. In order to maximize the chances of success on a market, product novelties need to be optimized and tested with regard to their formulation and sensory characteristics. The services of the DIL pilot plant hall covers a broad range of opportunities such as application tests, prototype development and the production of test batches for the market entry.
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